Solution
Machine-state visibility using vibration intelligence, digital inputs, counters, output diagnostics and supervisory integration.
Machine monitoring becomes more informative when vibration is correlated with running state, speed, production count, interlocks and process events. PyXis provides machine-health information while Titania can acquire switches, pulses and counters and expose protected output status.
The integration should preserve operating context so maintenance personnel can distinguish a real condition change from a different speed, load or production mode.
Rotating-machine fault recognition
This exploded motor view shows where common mechanical, bearing and rotor-related conditions develop and how vibration monitoring supports a structured maintenance investigation.
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The guide highlights outer-race and inner-race bearing faults, rolling-element defects, misalignment, rotor eccentricity, rotor-bar or electrical abnormalities, shaft imbalance, bent shaft, cooling-fan faults and mechanical or mounting looseness.
PyXis combines triaxial vibration, waveform and FFT information, bearing-frequency patterns, harmonics and condition trends to support earlier recognition and maintenance prioritisation. Findings should be checked against machine speed, load, bearing geometry, mounting quality and operating history.
Diagnostic guide: detectability and confidence vary with sensor location, installation quality, machine construction, operating state, baseline quality, analysis settings and firmware profile.
Technology insights
Practical guidance derived from the current PyXis and Titania technical material.
Technology article
How machine-level vibration processing turns triaxial motion, spectral information and temperature into practical condition intelligence.
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Technology article
A practical guide to the three motion quantities used in industrial condition monitoring and how they complement one another.
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Technology article
Practical guidance for stud and magnetic installation, cable routing and triaxial orientation on industrial machinery.
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Technology article
A four-stage workflow covering mechanical installation, Modbus configuration, baseline capture and operational integration.
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Technology article
Design considerations for 1 kHz digital inputs, 32-bit counters, edge selection and reliable pulse capture.
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Technology article
Combining vibration intelligence, digital field I/O and Modbus integration into a practical machine-health architecture.
Read moreRelated information
Solution
Remote visibility that preserves local safe-state behaviour, data quality and maintainable field integration.
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Solution
Integrate pulse outputs, equipment states and protected control signals into a broader energy-monitoring architecture.
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Solution
Isolated field data acquisition, counters, frequency values and protected output control over Modbus RTU.
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